First , the main performance technical indicators: Type: steam Heating: electric heating, steam heating, two kinds of Electric heater: 220V / 6 KW U-tube Spindle speed (rev / min: 850 rpm) Motor power: 40 type 3 kW, 80 type 5.5 kW, 140 type 7.5 kW, 260 type 11 to 15 kW The quality of the noodles meets the requirements of: GB/T23587 "Powder Quality Standards" Second , the main structure and production process: 1, the main structure 2, the production process Before the noodle machine is ready to start, the cleaning machine theme mainly constitutes the thread, the head, the mold, etc., the electric water is used to heat the water in the water tank to the required temperature, and then the mixed starch paste is introduced into the hopper and the belt is rotated into the spiral main shaft. The spiral shaft is slowly matured by the cooking of the water in the water tank. The mature starch paste is inferred into the powder strip by the spiral itself. The powder noodle is installed in the head of the powder strip. The powder leakage sieve determines the thickness and width of the finished powder strip. Therefore, the noodle machine can produce powder products of different specifications. 3, matters needing attention 1. When the powder strip electromechanical heating operation, pay attention to the evaporation of the water level in the water tank at any time to prevent the water quantity from being insufficient, causing the electric heater to dry and damage. When the water temperature reaches 90-100 degrees before production, the electric heater can be temporarily turned off to maintain the water temperature. Reduce the consumption of electricity, and prepare the electric heating tube to start up before the production is completed. 2. After the end of each day, open the drain gate, release the water in the water tank to prevent freezing, add cold water or hot water before going to work, add water and not overfill the main shaft 2-3 cm immediately, and work once a shift. 3. Before the work of the noodle machine, a small amount of edible oil should be applied to the tee pipe, the bottom of the sieve, the bearing sleeve and the screw shaft, and then installed in order, and the work is started. After each shift, the machine needs to be released. Each thread of the head part is locked against aging and cannot be removed. 4. When abnormal noise is found in the work, it should be stopped and checked in time. 5. When operating, pay attention to safety and prevent any unsafe accidents. 6, the installation and use of electrical appliances in accordance with the safe use of electricity regulations carefully. 7. After the bearing is working for 200-300 hours, it is necessary to disassemble and add grease. Third , operation management instructions 1, pulping 100 kg of starch (powder noodles) can be added with edible salt 0.5-1.5 kg (increased stiffness, excessive dry powder easy to crisp), alum 5-6 two (may not be added), water addition according to raw starch, potato starch about 85-90 Pound water is appropriate, corn, wheat, miscellaneous grain starch about 90-95 kg of water, edible oil 0.5-1.0 kg (favorable to loose powder, if there is no need to add frozen conditions), salt and alum with warm water, add and good paste In the stirring, how to determine whether the starch and water ratio are moderate, the adjusted starch slurry liquid, hand-picked up one meter high into a silky shape and left into the starch slurry container, one meter of filamentous head, falling into the slurry container A slight sound, of course, these touches are very important. After the adjusted starch slurry is discharged into the noodle machine, the powder leakage begins. Start your own operation and master the feel. 150 kg of noodles after dripping, when 100 kg of dry starch, can be dosed in this proportion. 2, the following powder note The inside of the machine must be cleaned first, the power line must be checked, and hygiene should be taken. Preheating to make the water boil, in the process of cutting, (mixed starch slurry) processing water temperature should be kept boiling state about 85-90 degrees, the electric heater should keep working, the vermicelli is transparent and bright after passing through the sieve plate For maturity, the whitening is not transparent. It is necessary to close the small valve and slowly feed the material. After the powdered strip is formed, the middle part is thick, and the surrounding circle is used for quickening of the valve. After the strip is used, the 200-250 watt blower helps the strips to dissipate heat, which is convenient for the later strips to be evacuated (the fan blows from the bottom to the top and blows to the front of the noodle head) 3. Management method after the powder strip is taken out After the powder strip is taken out, it is connected with wooden board (1.2 meters long. 0.15 meters wide). How long is the demand, how long the cut is long (the scissors should be wet with water to ensure that the scissors are not smashed). The formed powder strip should be placed in the air permeability to facilitate heat dissipation. On the plane, it should not be placed on the smooth and airtight surface of plastic cloth, floor tiles, iron plates, etc. The storage location should be cool and sheltered from the wind. After 5-6 hours of normal temperature aging (the weather determines the aging time), put it into the cold storage. Freeze, freeze and put into the pool for about 10 minutes to open the hand, you can cool the sun, do not cool and dry during the cool season. Under normal circumstances, 7-8% dry can be bundled for sale. If there is no freezing condition, lengthen the aging time, add some cooking oil during the mixing, and soak the hand rub in the later stage. Fourth, common problems and methods of refusal: 1, equipment attention: 1. During installation, the noodle machine is equipped with two sets of heaters. The two sets of heaters must be separated and divided into two groups of controllers, which can be more convenient to operate and more timely detect the use of electric heating tubes. 2, the machine can not run empty machine, this will wear the spiral spindle, the first time (new machine) should be turned on and off before the start of the machine, the normal rotation will turn off the power, the feed into the hopper can be produced, and then our production process: preheating - feeding -start up 3. The machine must be well maintained before the production, clean the machine and check the power. 2, production technology attention: 1. Preheat the machine before work every day. After the maintenance is completed, do not rush to install the grinding tool first. When the machine is started, the remaining material in the machine is squeezed out. The extruded cylinder is soft and transparent. It has a fixed and normal operation. Such a process can avoid uneven distribution after mechanical starting. 2, mechanical wind is a key is a step, directly affecting the subsequent powder opening effect. When the operator finds that the noodle machine is out of order, the front speed is fast or the left is fast and the right is slow. Generally, the fan does not blow to the correct position. Generally, from the bottom to the top, the angle is four to five degrees and is blown to the front of the head. 3, the noodle machine in the middle of the production of the powder board is thicker than the thick cut does not stick, the surrounding frangible strips up the circle, from time to time there are bubbles. In this case, the starch slurry is too thick and mature, and the ratio of starch to water and the mechanical speed should be adjusted in time. 4. The noodle machine is thicker and chopped in the middle of the production of the noodles. In this case, the starch is coarser or has a lower temperature expansion. The starch should reduce the amount of alum added or not add alum. 5, the noodle machine in the production is transparent is mature, opaque is not mature, the powder bar is opaque, the small valve should be closed slowly. 6. The noodles produced in the production of the noodle machine are slowly thinned and then broken. Generally, the starch slurry is adjusted too thinly, and the starch should be added in time to stir evenly to increase the concentration. 7. The noodle machine is normal in production but there are many broken ends of the noodles. First check whether there is residual residue on the grinding tool. The residual material is too hard to be exposed. If not, the starch is thicker and the stiffness is higher. difference. An insulin pen injector is a medical device used by people with diabetes
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Noodle machine equipment instructions